6r80 transmission rebuild pdf

Common concerns with this transmission are TCC shudder, rough coast down shifts, gear ratio error and solenoid performance codes. Firstly, these complaints are the result of the wear in the pressure regulator PR valve bore and the pressure regulator valve balance bushing. Secondly, the torque converter clutch regulator valve design and calibration were in dire need of an upgrade to address the TCC shudder complaint.

The kit includes a hardened steel drop-in two-piece pressure regulator and a redesigned TCC regulator valves for a quick no-hassle install. Our drop in valves require no reaming or tooling.

Both the redesigned drop-in steel PR valve and TCC regulator valve, feature longer lands which restores the hydraulic integrity of the circuit by utilizing previously unused and therefore unworn areas of their bore. Furthermore, the longer lands increase bore longevity by redistributing the load over a greater surface area. The kit also includes new rubber dampener inserts that flatten out over time and new wire retainer clips to replace the occasional broken one.

If you have a valve body with a lot of miles on it, you may still get a persistent coast-down clunk or slip-sliding shifts when hot. Those valve bodies will need to have the solenoid regulator and lube regulator bores reamed in order to fully restore the hydraulic integrity of the circuits.

Consequently, TransGo offers two kits to do it, one with tools and one without. The kit with tools includes two guides and a reamer that can be used on both bores, if you already have the tools, you can buy just the valves and springs. Features and benefits: The kit includes a hardened steel drop-in two-piece pressure regulator and a redesigned TCC regulator valves for a quick no-hassle install. Capital Core.So, you're about to spend your hard-earned dollar on a transmission for your vehicle and you've taken to the internet to educate yourself about your future purchase.

Best Quality. Best Warranty. The information below is not intended to sway your decision toward one option or another. It is simply a summary of our experience within the industry. Ultimately only YOU know which option will fit you best.


A Used 6R80 Transmission. This can quickly balloon into a lot of wasted time and money. For example, whether your rebuilt 6R80 transmission will have all of the OE manufacturer updates and upgrades to increase its strength and longevity will vary from shop to shop.

Items that are marginally still good go back into a rebuilt transmission the way they came out. A Re-manufactured 6R80 Transmission.

Not all Re-Manufactured Transmissions are created equal. Component selection, manufacturing and testing methods can vary from company to company.

Industry Leading. Nationwide Warranty. Wear-prone rear stator bushing completely replaced to prevent failure of the E clutch. Overdrive OD direct clutch updated to 8-plate clutch with new thrust plate for increased durability. Fully remanufactured torque converter is tested for leaks, lockup, concentricity, and balance.

Upgrades exceed OE requirements and eliminate the possibility of front seal leaks, premature bushing wear, and vibration. Diesel and heavy-duty gasoline applications include new lock-up lining.Select your vehicle above to receive estimate. We will display an out-the-door price for a replacement remanufactured transmission, along with local installation estimate, shipped free to one of our recommended installers or your mechanic.

Special Financing available through PayPal Credit. All transmissions come with a 3 year, unlimited mile, parts and labor, nationwide warranty. Your mechanic installs your new transmission, and places your old transmission core into our reusable shipping container. Each valve body is remanufactured and vacuum tested to verify hydraulic control.

All wear-prone valves in the completely remanufactured valve body are restored to stringent specifications and vacuum tested to verify proper function. Upgrades exceed OE requirements and eliminate the possibility of front seal leaks, premature bushing wear, and vibration. Modifications include updates to servos, the PR system, and valve body accumulators. Computer Aided Road Simulation. Every transmission is cold and hot tested while using a custom-blended fully synthetic automatic transmission fluid, and filtration system.

There are many different variations so we have over 60 different part numbers! Each one for a different engine size bellhousing and varying electronic and solenoid systems for different years.

PBH Built 6R80 High Performance Transmission

Should you have any questions or concerns about your Street Smart transmission, our Product Support Team is only a phone call away. Must be initially installed at an auto repair shop for labor warranty to be valid. Auto repair shop is defined as repair shop whose primary business is automotive repair and provides auto repair service to the general public, and the initial install is done on a repair order.

The 6R is a six-speed automatic transmission for longitudinal engine placement in rear-wheel drive vehicles. Remanufactured 6R80 Transmissions. Ship Direct To Repair Shop We provide an out-the-door price, with shipping, for a replacement remanufactured 6R80 transmission direct to the repair shop. Buy Factory Direct and Save! View All Videos. How Street Smart Transmission Works.

Request An Estimate Select your vehicle above to receive estimate.

EXEDY Tech - Mustang-Raptor 6R80 Auto Trans Rebuild Procedures

No up-front core charges. Free Core Pickup Your mechanic installs your new transmission, and places your old transmission core into our reusable shipping container. Our 6R80 Updates and Upgrades.

6r80 transmission rebuild pdf

How Many Variations of the 6R80?The 6R80 can be found behind the 3. The 6R80 weights about lbs and is built for ft lbs of input torque. If you have an Atlas with a longer 31 spline input, you can shorten it to fit the transmission application. Adapter length is 3.

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Note: when installing the Atlas in a Ford Bronco, the shift kit for the Atlas 4 speed is recommended. The shifter kit has a longer assembly that works well with the length of the transmission. The shifter PN The Ford 6R80 transmission is an impressively strong, band free, 6 speed automatic transmission modeled after the renowned and respectable ZF 6HP26 six speed automatic transmission.

It can be found behind a multitude of Ford engines ranging from the 3. While the transmission is offered in several engine applications, each transmission variation is integrated differently depending on engine and vehicle application. The 6R80 features a durable, dependable, band-free design, equating to less complexity than its earlier four speed predecessors. Ford also revised the transmission to improve even smoother shifts and improved fuel economy versus the original ZF 6HP Most noteworthy of the improvements was the addition of a 1 way clutch that offers smoother upshifts and downshifts.

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The transmission has a respectable low 1st gear of 4. The 6R80 offers two overdrives, the highest of which is 0. The double overdrive maximizes fuel economy by offering lower engine RPM at cruising speeds. The transmission's over all gear ratio spread is ideal, offering an impressive ratio spread of 6.

The 2nd through 6th gear ratios are impressively close together. This creates incredibly smooth shifts and increased reliability. Although the 6R80 has 6 forward gears, the transmission is only slightly larger than earlier four-speed automatics.

The transmission is without question stronger than earlier Ford 4 speed transmissions. The 6R80 can likely handle up to HP with proper ECU tuning and potentially even more with the implementation of aftermarket components. The 6R80 uses synthetic transmission fluid Mercon LV. The transmission used in the Ford F, has a fluid capacity of The 6R80 measures In Ford removed the internal TCU enabling the usability of stand-alone computers.

The 6R80 is a prime candidate for conversions in a multitude of vehicle applications. The length of the transmission is remarkably short for a 6 speed transmission. The wheel base length of some vehicles can limit some conversion applications. We do not recommend using this transmission on CJ5 Jeeps and other similar short wheel base vehicles. On longer wheel base vehicles, this transmission is well suited. The transmission also has a narrow oil pan that allows for better front drive shaft clearance.Reproduction in any manner, in whole or in part, is prohibited without the express permission in writing from: Engine Distributors Inc.

EDI EDI policy is one of continuous improvement and while every effort is made to ensure that this publication is up to date and correct in all respects, the right to change prices, specifications and equipment at any time without notice is reserved. Accordingly this publication is not to be regarded as a final description of any individual transmission.

Transmission Electronic Control System Pinpoint Tests TCU Offline Mode The following recommendations are for general guidance: 1. Always wear correctly fitting protective clothing which should be laundered regularly. Loose or baggy clothing can be extremely dangerous when working on running engines or machinery.

Clothing which becomes impregnated with oil or other substances can constitute a health hazard due to prolonged contact with the skin even through underclothing. So far as practicable, work on or close to engines or machinery only when they are stopped.

50-3900 : Ford 6R80 & 10R80 to Atlas transfer case (#50-3900)

If this is not practicable, remember to keep tools, test equipment and all parts of the body well away from the moving parts of the engine or equipmentfans, drive belts and pulleys are particularly dangerous. The electric cooling fan used on some installations is actuated automatically when the coolant reaches a specified temperature. Avoid contact with exhaust pipes, exhaust manifolds and silencers when an engine is, or has recently been running; these can be very hot and can cause severe burns.

Many liquids used in engines or vehicles are harmful if taken internally or splashed into the eyes. Wear protective goggles when handling liquids which are harmful to the eyes; these include ammonia and battery acid. This Service Manual provides general directions for accomplishing service and repair work with tested, effective techniques. Following them will help assure reliability. Engine power reaches the transmission by a torque converter with an integral converter clutch.

The 6 forward gears and one reverse gear are obtained from 2 planetary gearsets. This 6-speed electronically controlled automatic transmission is comprised of a PCM, main control valve body assembly, torque converter, 1 solenoid valve and 6 pressure regulators. Gear selection is achieved by controlling transmission fluid to operate various internal clutches.

The PCM operates the electrical components and provides for the control of gear selection and shift pressure, which increases refinement and torque converter slip.Ask guests to bring their own dishes or at least cups. Stock up on thrift store utensils and mugs (mixing and matching crazy mugs can be fun) especially for parties.

Request no plastic cling-wrap on potluck offerings. Ask guests to bring containers for leftovers, as they did at our Thanksgiving potluck. Opt for a real, sustainably-grown and harvested tree, a live tree that can be planted, or an artificial tree made from natural materials.

Say no to fake plastic wishbones. Opt for experiences or services (like restaurant meals, tickets to events, your help with a task) over stuff.

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Read my comparison of charitable gift cards here. But it can be done in a kind way. And use paper tape for other types of packaging needs. Of course, reusing gift bags, reusing wrapping paper, and wrapping presents in reusable cloth bags or furoshiki are the best options. When that happens, I include a message to the seller requesting zero plastic or Styrofoam packaging, including plastic tape. And I send back unwanted plastic I receive unsolicited in the mail or on my doorstep.

Here are some examples of innovative zero waste packing materials:Read more about plastic-free packaging materials here. I want to save paper as well as plastic.

Catalog Choice can help. Read about the awesome secondhand computer I bought when my old one wore out. I learned this lesson the hard way when I broke my laptop screen through a stupid accident that could have been easily avoided. Instead, I download music and movies and borrow DVDs from Netflix or the library. But keep in mind that recycling is no substitute to reducing what you buy in the first place.

For example, thinksound ear buds are PVC-free, made from wood, and come packaged with almost no plastic. PVC is found in many, many products and causes a whole host of environmental problems.

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Read my post about the problems of PVC. PS contains styrene, which is toxic to the brain and nervous system. Read more about BPA here. So when in doubt, ask. And I tell all my friends. My views and yours tally to a great extent, in having a plastic free life thus reducing plastic waste and trash. Or they could ude peanut shells or maybe combine these.

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6r80 transmission rebuild pdf

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6r80 transmission rebuild pdf

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